I intended to take pictures throughout the process so that I could write up a step-by-step tutorial. But I forgot.
The first step was to cut a hole in the boxes. I used a diaper box for Alden's, but had a bigger box for Leland's I cut the hole and taped the edges with duct tape.
For the buckets, I cute half-circles from cardboard for the sides and then poster board for back. For anyone using this tutorial, my husband says I made the buckets the wrong shape. They are supposed to be flat on the bottom. I could have changed it, since I had plenty of cardboard and poster board, but I just didn't feel like it. I also should have made the rear wheels/tires larger than the front ones, but - again - didn't feel like changing it.
For the wheels of the loader, I cut out a large circle and small circle. I cut triangles in the edges of the large circle to give it the look of a tire.
For the bulldozer wheels, I used oatmeal containers. And for the blade, I just bent some cardboard into a blade-ish shape. I glued them on with hot glue.
At this point, I made the decision not to make the cab of the loader. I was going to make it because it was in my "inspiration" picture, but I decided that it would probably be frustrating for Leland to have it on, and it would be more difficult to paint and transport to trick-or-treating locations.
Dave painted them: the vehicle bodies, buckets, and wheels yellow, and the tires black.
Then I assembled them. I used hot glue mostly, except for the backhoe. For that, Dave cut a slit in the back of the body. I glued the logos (printed from a google image search) where I wanted them, and hot glued some nylon webbing straps (crisscrossed so that they would stay up on the boys' shoulders better) on the underside of the body opening. I added some other details with black cardstock, like loader arms and a blade on the loader bucket.
For the bulldozer, I glued black cardstock to the blade. The cardboard was wrinkled from bending it, and I wanted a smooth blade - it worked nicely. Then I cut strips of black cardstock, folded them accordian-style, and attached them around the wheels with hot glue in a couple of places.
Dave said I needed smoke stacks, so he painted a paper towel tube black and we cut it down. We put one on each machine.
At that point, I was pretty much done. I ordered some construction vests and hats on Amazon (the hats were awesome because they are very durable and have adjustable straps on the inside for a snug fit).
And voila! Adorable DIY costumes for my sweet boys.
When I first started this project, it seemed like it would be SO difficult, but once I broke it down into steps, it really wasn't bad. I probably worked on them 5 times - sometimes during nap and sometimes after they went to bad. I'm sure it took less than 5 hours total. Assembling them took the longest, but the rest went pretty quickly.
Unfortunately, it always seems to rain on Halloween, so they don't look brand new anymore. But they did last through trick-or-treating (twice) in the rain, and the parts that need fixing won't be too hard to do. A little glue and tape and we'll be good as new so I can give them away to someone else to use next year.
Big thanks to my husband for painting them and for being my construction consultant. Teamwork makes the dream work.
If you use this "tutorial" for your own costume inspiration, let me know in the comments. I'd love to see what others come up with!


















































